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The Destructive Obsession With the Top Line

February 13, 2013 by Bill Waddell 6 Comments

The folks at Maker’s Mark- the bourbon people – have a problem.  Making the stuff takes a long time.  While reducing cycle time is generally a very fundamental objective for anyone in the business of making things there is no avoiding the need to age bourbon – sitting patiently while the cycle time clock ticks – five years and nine months in the case of Maker’s Mark.

The problem is they blew the forecast six years ago.  They didn’t make enough of the hooch to meet customer demand. Selling what the factory can make, however, rather than selling every bottle they possibly can, is simply not one of their options.  Come hell or high water, they are not about to pass up a possible sale.

The solution – water down the booze.  “The change will allow Maker’s Mark to boost supply by 5% to 6%.”  “[Former CEO Bill] Samuels and his son, Maker’s Mark CEO Rob Samuels, insist consumers won’t notice the change when the slightly weaker bourbon hits shelves in the next few weeks.”  They say no one will know the difference. Master Distiller Jim Rutledge wasn’t quite as absolute when he said watering down the product won’t make a “dramatic difference.”

This sort of rationalization – degrading the value of the product in order to avoid missing a sale – is right at the heart of the problem just about everyone chasing low labor costs experiences.  The quality in China/Bangladesh/Vietnam/etc… isn’t as good but it won’t make a ‘dramatic difference’ so no one will notice.

It is the same, inane mentality that drives Apple to release its latest phone with mapping so bad it can’t help you find the Pacific Ocean; and Boeing to release airplanes with incredibly unreliable batteries.  Only a fool would believe these problems weren’t well known before the product was released.  But to delay shipping to fix them would have meant missed sales, so they magnitude of them was rationalized, minimized.

I’m sure it wasn’t hard for someone at Apple to convince someone higher up that, even though the entire value of the Apple brand is based on their reputation for technical leadership and brilliance, customers won’t notice or care that it can’t match basic GPS technology that everyone and their brother has been offering for years; And someone at Boeing thought that putting out airplanes that occasionally don’t work would fly under the flying public’s radar.

And now we have Maker’s Mark asserting that “The value of Maker’s Mark isn’t set by alcohol volume“.  People don’t buy bourbon for the alcohol?  Really?  Everyone in the liquor swilling public knows that the kiss of death for a tavern is for the word to get out that it waters down the booze.  But Maker’s Mark is so desperate to avoid missing a single sale that they have convinced themselves that their customers are not as smart as the average drunk.

Let’s see how that works out for them.  Degrading the value of the product in order to preserve short term sales is always the first step in a race for the bottom.  Hard to imagine it will work out much different for Maker’s Mark.

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Filed Under: Manufacturing News, Strategy
About Bill Waddell

Bill Waddell is a global supply chain expert, one of the original Lean Accounting ‘thought leaders’, has served as a technical chairman for various manufacturing quality forums, and is regarded as a leading expert in lean manufacturing.

Comments

  1. Sparhawk says:
    February 13, 2013 at 4:10 pm

    This experiment tried and failed in Australia with the Victoria Bitter (VB) beer. The alcohol content was reduced, and sales plummeted.

    Reply
  2. Bill Waddell says:
    February 14, 2013 at 12:13 am

    Sparhawk- I can see why. As bad as watered down bourbon is, watered down beer is infinitely worse.

    Reply
  3. Mark Graban says:
    February 15, 2013 at 8:00 am

    This reminds me of the story of Schlitz beer. They went from a premium brand to a lousy reputation by gradually cheapening out the formula.

    From formula A to B, the customers couldn’t taste the difference with the cheaper hops, etc.
    From B to C, no difference… let’s start using cheaper fillers like rice.
    From C to D, no difference.

    When the eventually compared formula A to formula H years later, Schlitz had become a crappy beer.

    True story, at least as told in a book about Heineken and the beer industry that I read years ago.

    This site seems to summarize it well:

    http://www.beerconnoisseur.com/the-fall-of-schlitz

    Reply
  4. Mark Graban says:
    February 17, 2013 at 5:20 pm

    Maybe this was a brilliant PR stunt, as MM has reversed their decision

    http://www.usatoday.com/story/news/nation/2013/02/17/makers-mark-restore-proof/1926081/

    Reply
  5. Mark Graban says:
    February 17, 2013 at 10:28 pm

    Ironically, Jack Daniels did the same thing a few years ago… cleverly saying it was the “voice of the customer” that said they wanted weaker hooch:

    http://usatoday30.usatoday.com/money/industries/food/2004-09-29-jack-daniels_x.htm

    Ironically, somebody in the article says they are switching to…. Maker’s Mark!

    Reply
  6. Mark Graban says:
    March 1, 2013 at 7:31 am

    At least Maker’s was being transparent about it. A new suit alleges that Bud and other brands lie about the % alcohol (that they are watering down their beer to save money and boost profits):

    http://www.freep.com/article/20130227/BUSINESS07/130227011/Budweiser-Michelob-watered-down-beers?odyssey=mod%7Cnewswell%7Ctext%7CFRONTPAGE%7Cs

    Reply

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